Have you ever taken a look at the process that goes into making shoes? There are a number of steps involved from the beginning to the end. Come with us as we go through each one! Development The development room is where the first part of the shoe-making process gets underway. This is the point at which our design team hands over the technical file that compiles all of the knowledge that they have gleaned from their development and research. After arriving at that location, this file is handed over to the pattern maker, who will then sketch the shoe directly onto the last. Because of this sketch, we will have what we refer to as the “shoe standard.” The shoe standard is a two-dimensional spread of the shape of the last, which makes it possible to transform a two-dimensional drawing into a three-dimensional puzzle. Raw Materials Inventory Room In this section, every piece of material that is included in the technical file is organized and made ready for use. The particular synthetic or fabric that will be utilized, as well as any metals, laces, or insoles that will be included. Before passing them on to the production team, members of our staff do quality checks on each individual item. Cutting Following the completion of the essential steps of sorting and checking the materials, they are next transferred to the cutting area. Cutting can either be done by an automatic machine at Ahimsa or by an old-fashioned hand procedure. Both options are available. In this section, all of the components that the pattern maker had drawn from the previous one were cut out. After being cut, the pieces are sent to the skiving sector, which is where they are given thicknesses that are consistent across the board. This occurs after the pieces have been sliced. Stiching When the sections are stitched together, they come together to form the upper, which is the name given to the portion of the shoe that is exposed to the elements. We normally work in groups of three persons, and within those groups, we form the necessary folds and add glue to seal the components until the stitching threads can be used to put them together. INVENTORY OF WORK THAT IS BEING DONE In this step, which comes between stitching and assembly, our team will match all of the other materials that have been sorted in the raw materials inventory room with the upper and outsole that have been completed in order to move on to the assembly step of the footwear. Assembly This is a three-stage process: first, the upper is wrapped around the last, and then the last is prepared to have the out sole attached to it. A mounting machine is responsible for this, as it handles a significant portion of the operation automatically. Glue is applied to the mounting-insole and the toe region of the upper in order to glue the two together and maintain the base design of the last. After the second step, the sides of the footwear are closed, and after the third step, the space around the heel is also closed. Both of these procedures also include the use of machines to aid. Finishing During the finishing process, we make sure that the shoe is as beautiful as it can possibly be by completing the last few steps of the process. Carnauba wax is used in the uppers of our shoes that contain elements of vegan leather. This wax polishes the shoe, giving it a gloss, making it smoother, and increasing the material’s endurance. Following this step, the shoe is now prepared to have the out sole attached to it. Quality Control and Packaging At long last, the shoe is made ready for the packaging process. After the insoles and laces have been attached, the shoe is given a final quality inspection before being packaged. After ensuring that all of the information is accurate, our team will then put the finishing touches on the box by including the shoe bag and a note that has been signed by each member of our staff. The 10 Benefits of Real Leather Shoes You are not living up to your full potential if you have never dressed professionally in a pair of leather shoes. People who have jobs that require them to be on their feet for long periods of time or who require shoes that provide more comfort and protection for their feet often choose to wear leather footwear. On the other hand, there are others who choose not to purchase leather goods because, in general, the cost of leather is greater than that of other synthetic materials. It’s true that the price is typically greater for leather shoes, but that’s because there are so many advantages to wearing them. Here are some of the reasons why leather shoes are the finest option for wearing to work. Reasons Why Buying Leather Shoes Is Always a Good Idea
- Capacity for Breathing
Did you know that leather lets air in and out? It’s not quite the same as breathing, but it does allow air to circulate through the material. Because leather is a porous material, it allows air to circulate about your feet, which both keeps them cool and prevents them from smelling bad.
- Durability
The longevity of leather footwear is one of the material’s most notable advantages. Shoes created from genuine leather have the potential to outlast those made from synthetic materials. If the shoes are made of high-quality leather, they will be able to withstand the rigorous conditions of the workplace and will last considerably longer. There are those who would be put off by the idea of spending more money on leather shoes; but, considering how much longer they will last, this is an investment. It is possible to save money by purchasing one pair of leather shoes rather than needing to purchase two pairs of synthetic shoes.
- Imperviousness to Water
Leather that has been treated or waxed will have a higher resistance to water and other liquids than untreated leather. When working outside or in kitchens, you need to wear shoes that are water resistant to keep your feet dry and to prevent any external damage to the shoe. This is especially important to do if you want to avoid ruining your shoes. Leather shoes have the ability to keep your toes dry from any liquids, including puddles and spills.
- Additional Safety Measures
Although leather shoes cannot provide the same level of protection as those with a steel toe cap or a composite toe cap, the resilience of the natural material can provide some additional defense against hot liquids and falling objects of a smaller size. Leather can assist protect your feet from harm in the event of an accident or injury if you work in a physically demanding setting.
- Better Fit If you wear shoes made of leather, the material will stretch and conform to the contour of your foot over time. When you try on shoes made of plastic or another synthetic material, you could notice that they feel rigid against your feet and that they do not conform to the shape of your feet in any way. You would consider that a positive aspect, but in reality, it is not. Leather has the ability to mold to the contour of your foot, providing your feet with more comfort and support. This is because no two people’s feet are precisely same.
- Relaxation
Leather is a naturally sturdy material, and in addition to that, it is a really comfortable material. Shoes made of leather provide your feet with both comfort and support. It is very vital to find the correct shoes in order to protect your back from becoming injured.
- It’s Simple to Clean
Leather, in contrast to other materials, which might be difficult to clean, can be easily cleaned by wiping it down with a moist towel. After being washed, leather goods are not difficult to dry because the material itself is permeable, making this a necessary step in the process. To get the most use out of any leather goods, you need to take care of it, but given how simple it is to clean, this shouldn’t be too much of a burden on your part.
- Style
It’s impossible to argue with the fact that genuine leather has a classy appearance. Shoes that are produced from man-made materials frequently have an artificial and synthetic appearance. Because leather is such a sleek and lustrous material, it lends an air of natural richness to whatever article of clothing or footwear that it adorns.
- Eco-Friendly
Because of the toxic gases that are released during the production process of synthetic clothing, it has been suggested that the use of synthetic fibers and fabrics should be avoided whenever possible. Because leather is a natural material, the production of it involved no use of potentially hazardous chemicals; therefore, it is environmentally benign.
- Smells Good
There is nothing quite like the aroma of real leather. When you first purchase a jacket or bag made of synthetic leather, you can notice that it has a peculiar odor. Typically, different chemicals are used in the production of man-made materials, which is what gives them their peculiar odor. If your feet have a history of smelling unpleasant after a long shift, this can make the scent of synthetic shoes even more noticeable. Even if your nose is quite a distance from your feet, it is nevertheless uncomfortable to go around with the knowledge that your feet have an offensive odor. Because leather is a natural substance, it has an aroma that is both natural and invigorating. If you’ve never experienced the aroma of real leather before, the next time you’re in a store that sells clothing, give it a whiff; just make sure no one else is around because they might think you’re strange. Wearing shoes made of leather, especially to the office, comes with a number of advantages. Because leather provides additional comfort and protection, you won’t need to worry as much about your shoes getting damaged. When working long hours, the last thing you want to worry about is whether or not your shoes are going to break apart beneath your feet. Investing in a pair of shoes made of genuine leather for use at work is a wise decision because they will ensure that your feet are comfy for the duration of your shift. Our company is prepared to provide different kinds of leather to customers and business owners around the globe. We have built trust with our customers by providing with the best quality leather we have to offer. Therefore, our cooperation has lasted for a long time. We use the best tanning process to produce high quality leather with long durability and great strength. There are different patterns and colors of leather available. If you would like to gain more information about our leather fabrics, do not hesitate to contact our consultants who are available 24/7 to answer all your questions.